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High-Reliability Power Electronics for Airborne & Defense Systems

Engineering-led design and development for mission-critical applications

35+ years of experience • Hands-on design • Qualification-focused

Tensor Engineering Inc. provides hands-on engineering services for the design and development of high-reliability power conversion electronics used in airborne and defense systems. We work directly with engineering and program teams to deliver robust power solutions that operate predictably in harsh environments and support integration, qualification, and long service life.

 

Engineering Where Reliability Matters

Airborne and defense power electronics operate under demanding conditions that place continuous stress on components and assemblies. Wide temperature ranges, shock and vibration, altitude effects, EMI/EMC constraints, and long service life requirements can expose design weaknesses that are not apparent in benign environments.

 

When these issues surface late—during integration, environmental testing, or qualification—they become program risks rather than isolated technical problems. Tensor Engineering helps reduce these risks through disciplined power electronics design, informed trade studies, and early identification of failure modes before they impact schedule or cost.

 

Power Conversion Architecture & Design

Hands-on design and development of power conversion electronics from architecture definition through detailed electrical design.

  • AC/DC and DC/DC converter design

  • Multiphase inverter design

  • Multiphase frequency converter design

  • Power architecture definition and trade studies

  • Topology selection based on efficiency, reliability, and environment

  • Control loop design and stability analysis

  • Transformer and magnetics design

  • Thermal-aware electrical design

  • Design support through integration, test, and qualification

Engineering Development & Prototyping

Prototype development and technical verification support aligned with airborne and defense requirements.

  • Prototype build support and instrumentation

  • Electrical performance verification

  • Environmental stress screening support

  • Integration readiness assessment

Qualification & Technical Support

Engineering support through environmental, EMI/EMC, and qualification phases to reduce late-stage redesign risk.

  • Technical support during environmental and EMI/EMC testing

  • Independent technical assessments

  • Troubleshooting and mitigation guidance

  • Support through qualification and production transition

About / Experience

Tensor Engineering Inc. brings more than 35 years of experience supporting airborne and defense programs through hands-on power electronics design and development. Our leadership combines deep technical expertise with engineering management experience, enabling effective collaboration with both design teams and program leadership throughout development, qualification, and production.

Engagement / Role

Tensor Engineering supports engineering and program teams on efforts where power electronics reliability is critical. Engagements are tailored to program needs and may include focused design support, technical reviews, or qualification assistance.

Contact

If you would like to discuss an airborne or defense power electronics requirement, Tensor Engineering Inc. is available for a technical discussion.

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